Indexable drilling is a widely used technique in the machining industry, offering numerous advantages such as cost-effectiveness, efficiency, and versatility. By utilising indexable drill inserts, you can achieve high precision and productivity in a range of applications. Below we delve into the world of indexable drilling, providing valuable insights and practical tips to optimise its performance.
Understanding Indexable Drilling:
Indexable drilling involves the use of replaceable cutting inserts that fit into a drill body or holder. These inserts typically consist of carbide or other cutting tool materials, each offering unique properties suited to specific machining needs. The indexable design allows for easy and quick insert changes, reducing downtime and tool changeover costs.
Selecting the Right Inserts:
Choosing the appropriate indexable drill inserts is crucial for optimising drilling performance. Consider factors such as material composition, cutting speeds, feed rates, and chip control requirements. Understanding the properties of different insert materials will help you make informed decisions.
Optimal Cutting Parameters:
To maximise performance, it is essential to determine the right cutting parameters. Factors such as spindle speed and feed rate play significant roles in achieving efficient and accurate drilling. Consult the manufacturer's recommendations and consider the specific requirements of your workpiece material. Adjusting cutting parameters can enhance chip evacuation, reduce tool wear, and improve overall drilling performance.
Rigidity and Stability:
Maintaining rigidity and stability during indexable drilling is crucial for precision and productivity. Ensure that the drilling setup is secure and free from excessive vibrations. Proper clamping of the drill body and inserts, as well as selecting the appropriate toolholder, are essential. Avoid excessive overhang, as it can lead to deflection and poor hole quality. Rigidity and stability contribute to accurate hole placement and extended tool life.
Coolant and Lubrication:
Effective coolant and lubrication strategies are key to optimising indexable drilling performance. Coolant helps dissipate heat generated during drilling and enhances chip evacuation, while lubrication reduces friction and wear. Use coolant tailored for your specific machining application. Through-spindle coolant systems are always recommended for indexable drilling to ensure efficient chip removal and maintain cutting edge integrity. (it is only possible to drill very short holes if only flood coolant is available).
Tool Maintenance and Inspection:
Regular tool maintenance and inspection are critical for extending the lifespan of indexable drill and inserts. Periodically inspect inserts for wear, chipping, or any signs of damage. Replace worn or damaged inserts promptly to prevent poor hole quality or potential tool failure. Keep track of tool life to schedule insert changes proactively, minimising interruptions in production. Periodically inspect the drill body for wear, erosion, or any signs of damage, especially uneven body wear, which is usually an indication of the drill being off centre). The formation of chips (swarf) is key, this should be monitored for shape, stringing and discolouration. Monitor the sound coming from the drill, and note any changes.
The key to optimising indexable drilling performance lies in continuous improvement. Monitor and analyse drilling results, seeking opportunities for enhancement. Collect data on cutting parameters, tool wear, power consumption, and hole quality to identify areas for optimisation.
Indexable drilling is a valuable technique that offers efficiency, cost-effectiveness, and versatility. We hope this guide has given you some practical tips but if you have any questions or need assistance, please contact us.